Repository Politeknik Negeri Batam

METODE PEMBUANGAN RESIN SECARA OTOMATIS PADA MESIN BARTEC KERN RESIN (EXTERNAL PURGING) DI PT. SCHNE

Approve : Abkarina Musaadah    Author : AZIS BAHTIAR SINAGA     Viewer : 108 view     Download : 7 download    


Abstrak

Teknologi dispensing resin adalah metode pengadukan dua jenis cairan kimia berupa Resin dan Hardener yang digunakan sebagai bahan pendukung produk sensor agar tahan terhadap segala kondisi seperti: Tekanan, benturan, goncangan, getaran (safety product). Dilatar belakangi Mesin Bartec Kern Resin hanya mampu melakukan untuk pengambilan Resin (produk) satu kali saja, setelah itu sistem harus melakukan pembersihan (cleaning) manual secara keseluruhan dibagian selang dan Nozle. Karena mesin memerlukan improvement dengan “ Metode Pembuangan Resin secara Otomatis pada Mesin Bartec Kern Resin (External Purging)”. Alat ini mampu melakukan untuk pengambilan Resin hingga 5 kali (stay) pengulangan oleh operator, dan pembersihan (cleaning) secara otomatis tanpa mengganggu aktivitas orang (humans) yang ada disekitarnya. Untuk mengubah cara kerja tersebut dengan menambahkan program PLC tambahan dimana memakai Zelio smart relay. Setelah alat ini selesai dalam pengerjaan (improvement) dan melakukan pengujian langsung ke sistem maka mesin Bartec Kern Resin dapat bekerja lebih efisien dimana penyumbatan Resin diselang dan loss time bisa diminimalisir sehingga output produksi mengalami peningkatan 39.93%, saving time produksi 97.8 menit – 65 menit = 32.8 menit. Kata kunci: Zelio, Limit Switch, Resin, Hardener.

Abstract

Resin dispensing technology is a method of mixing the two types of chemicals such as resin and hardener were used as support material sensor products that are resistant to all conditions such as: pressure, impact, shock, vibration, radiation, noise or safety product. Kern background Bartec Engineering Resins only able to do for making Resin products one time only, after which the system must perform cleaning overall manual hose and Nozzle section. Because the engine needs improvement "Resin Disposal Methods in Engineering Bartec Auto Kern Resin (External Purging)". This tool is able to perform retrieval Resin for up to 5 times stay by the repetition operators, and cleaning automatically without disturbing the activity of people are nearby. To change the way the work by adding additional PLC program in which wear Zelio smart relay. Once the tool is finished in progress improvement and to test the system directly to the Kern Bartec Machine can work more efficiently Resin which punctuated Resin blockage and loss time can be minimized so that the production output has increased 39.93%, saving production time 97.8 minutes - 65 minutes = 32.8 minutes. Keyword: Zelio, Limit Switch, Resin, Hardener.


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