Failure Analysis of Econo Dual Module Frame Installation in The Automatic Frame Assembly Process

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dc.contributor.advisorNakul,Fitriyanti
dc.contributor.authorStifen Tama Tamba Stifen Tama Tamba
dc.date.accessioned2025-04-30T03:52:47Z
dc.date.issued2025
dc.descriptionProduct quality is an important factor in determining an industry's success. High-quality products not only fullfill consumer needs and expectations but also build brand reputation and trust. In an increasingly competitive industry, product quality can be the key differentiator between success and failure. Indriyono Gitosudarmo (2000) stated that "with effective quality control, the number of damaged products can be reduced and if the number of damaged products can be reduced, then quality costs can be reduced as efficiently as possible" [1]. Likewise, in the frame assembly production process, product quality & quality control is very necessary because many problems occur in each process, especially defects in the products resulting from this process. The frame assembly process can be done using 2 methods, done manually and automatically. But here the focus of the research did by the author is only on automatic machines because these machines often experience very crucial problems. There are 3 main processes in the frame assembly process, namely gluing process, frame installation process, and reveting process. The frame assembly process begins with a gluing process on the module or applying glue to the edges of the module with the aim of gluing the frame to the module. Then after gluing, the next process is to install the frame on the module which is assisted by robot power and supported by camera sensors, programs and certain parameters that have been set in the machine. Then, after that the final process that must be gone through is the reveting process, which aims to unite the metal on the frame with the baseplate holes on the module by installing rivets between the frame and the module, so that the frame and module are more unified. So it’s not enough to just gluing the frame and module to make it stick better. If the module is not revetting, the frame is very easy to detach from the module. Of these three processes, both have their own failures/problems that often occur. But of these three processes, the most important process and plays an important role is installing the frame on the module, because the process of the machine itself is frame assembly. If the machine fails to install the frame on the module or even does not install the frame on the module, then there is a certain error in the machine or material caused by several causes/factors. Therefore, here the author will focus on explaining the analysis of frame installation failures on the Econo Dual module on automatic frame assembly machines using product quality & quality control. So that failures in each process can be minimized and can increase production both in quality and quantity. To achieve this goal, the author uses the RCA Technic method to solve the problem. The application of the RCA method has been widespread, using a reasoning technique that can produce a systematic, measurable and documented approach to identifying understanding, and resolving underlying causes (Vorley G; 2008) [2]. The following are the main points in the RCA method: a) Identify the problem d) Identify the root cause b) Define the problem e) Corrective Action c) Understand the problem f) Monitor the system
dc.description.abstractIn the modern manufacturing era, process automation plays an important role in increasing efficiency and product quality. One of the main components in automation is the Automatic Frame Assembly Process which has a crucial role in installing the frame on the Econo Dual module because it uses robot power to carry out this process, and this certainly follows existing parameter provisions and uses certain programs on the machine. Econo Dual Module is a product resulting from the production of this machine which is used as the object of this research. This research aims to identify the main cause of the high failure rate of frame installation on the Econo Dual module using the Root Cause Analysis (RCA) method and find the solutions to handling the problems. By using a fishbone diagram and 5 Whys analysis, several causes of failure to install the frame on the module were found, including there is no NTC components on the module (which is the main cause and problems that often occur), the presence of bubbles and discontinuity gluing on the module, damaged frame, and solder spatter on the module. After knowing the several causes of the failure, the author found various solutions to minimize the problem according to the provisions of how the problem occurred individually
dc.identifier.kodeprodiKODEPRODI20406#ELEKTRONIKAMANUFAKTUR
dc.identifier.nidk118197
dc.identifier.nim3222101046
dc.identifier.urihttps://repository.polibatam.ac.id/handle/PL029/3993
dc.language.isoen
dc.subjectAssembly Process
dc.subjectAutomatic
dc.subjectFailure Analysis
dc.subjectModule Frame
dc.subjectRCA
dc.titleFailure Analysis of Econo Dual Module Frame Installation in The Automatic Frame Assembly Process
dc.typeArticle

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