Analyzing Pick Up Errors in The Pick and Place Process on The Yamaha Machine

Abstract

This study analyzes pick-up errors in the pick-and-place process on Yamaha machines used in the manufacturing industry. These errors can impact productivity and product quality, with three main contributing factors identified: dirty or damaged nozzles, issues with the feeder system, and disturbances in the vision system. Preventive solutions were implemented, including maintenance and replacement of nozzles, optimization of feeder parameters, and regular calibration and cleaning of camera lenses. Monitoring results showed that these corrective actions reduced the error rate from 0.105% to 0.089%, demonstrating the effectiveness of the measures taken.