Analysis of the Defect's Causes Not Complete Soldering on Reflow Oven Machine using RCA Techniques

Abstract

The efficiency of the production process against not complete soldering defects encourages the application of Quality by control strategy for semiconductor components in the form of DCB modules as a scientific approach based on the application of quality risk in semiconductor component product development. This article aims to provide knowledge about the root cause analysis method that can be used in risk management for problems that occur in the manufacturing industry. The results of the article review of root cause analysis methods, such as Pareto Analysis, Fishbone Diagram, 5Whys, Failure Mode and Effect Analysis, can be used to find the root cause of a problem with differences in each method in terms of stages, analysis and risk assessment. The benefit of this article is that every company can make improvements to the crucial factors that trigger the not complete soldering defect and prevent and even solve this defect so that the company gets low costs and large profits.

Description

This article explores the efficiency of production processes in addressing not complete soldering defect in semiconductor components, specifically DCB modules. It advocates for the application of a Quality by Control strategy as a scientific approach, integrating quality risk management in semiconductor component development. The article aims to provide insights into various root cause analysis methods that can be employed in risk management within the manufacturing industry. It reviews methods such as Pareto Analysis, Fishbone Diagram, 5 Whys, and Failure Mode and Effect Analysis (FMEA), highlighting their differences in terms of stages, analysis, and risk assessment. The article's key benefit is its guidance for companies to improve critical factors leading to not complete soldering defects, enabling them to prevent and resolve these issues, ultimately reducing costs and increasing profits.

Keywords

TECHNOLOGY::Industrial engineering and economy::Manufacturing engineering and work sciences::Manufacturing engineering, TECHNOLOGY::Electrical engineering, electronics and photonics::Electrical engineering

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