D3 Teknik Elektronika Manufaktur

Permanent URI for this collectionhttps://repository.polibatam.ac.id/handle/PL029/1759

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Start date: 2020Subject: search.filters.subject.Electrical engineering, electronics and photonics

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  • Repository Politeknik Negeri Batam
    Item
    Analysis Of Pin Needle Adapter Dynamics In The IGBT Module Endtest Process
    (2024-06-29) Mufriki,Achmad; Octowinandi,Vivin
    Needle Pin is a needle located on the dynamic adapter and functions to provide voltage to the IGBT module pins during the Endtest process. Many testing processes are not completed on time because some processes do not run according to schedule, especially in the Endtest process due to delays which result in long downtime, one of which is due to problems with testing dynamics. Damage to the dynamic adapter is mainly burnt and jammed needle pins. The author uses the fishbone method/Ishikawa diagram to find out the factors and root causes that cause burnt needle pins. The main root cause in this research is contaminated pins module. This research found that the value of P1 The average machine downtime before repair was 68.83 minutes, min 30 minutes and maximum 115 minutes and the percentage was 71.69%. And the value of P2 The average machine downtime after repairs was 55.08 minutes and the min was 20 minutes and the maximum was 85 minutes and the percentage was 57.37%. Based on the matrix, the comparison range for P1 and P2 is 14.32%.
  • Repository Politeknik Negeri Batam
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    Analisis Mesin Neoceed JHT Testing Handler Untuk DSO 300 mil
    (Politeknik Negeri Batam, 2023-01-16) Siagian, Erwin Richard Tan; Gautama Aditya; Futra, Asrizal Deri; Arifin Muhammad
    PT Infineon Technologies Batam adalah perusahaan yang bergerak dibidang semikonduktor. Banyak perusahaan yang ingin maju dan bersaing untuk kualitas produknya demi memuaskan permintaan customer. PT. Infineon Technologies Batam membuat suatu produk semikonduktor seperti IC ( Integrated Circuit ), mikrokontroller dan smart card IC . Testing adalah sebuah proses pengujian electrical test pada sebuah package/device , yang dimana ini adalah salah satu proses terakhir (End of Line) pada process flow yang ada di PT. Infineon Technologies Batam. Terutama didepartemen TTI FT TC (Test Technologies and Innvovation, Final Test and Test Cell).
  • Repository Politeknik Negeri Batam
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    Perancangan Control Level Coupled Tank Menggunakan Metode Feedforward PI Abstrak
    (Politeknik Negeri Batam, 2022-07-15) Widianto, Ramadhin Valem; Kamarudin; Gautama Aditya; Pupista, Widya Rika
    Dalam sebuah industri penggunaan tangki banyak digunakan untuk memenuhi kebutuhan proses produksi. Tangki tidak hanya digunakan sebagai media penyimpanan tetapi juga digunakan untuk menjaga kelancaran ketersediaan cairan yang diperlukan selama proses produksi berlangsung. Pentingnya penggunaan tangki secara terus mengharuskan pekerja mengontrol ketinggian cairan dalam tangki secara terus-menerus, tentu saja dalam proses pengontrolan yang dilakukan berulang kali menghabiskan banyak waktu dan tenaga pekerja dan memungkinkan terjadinya human error dalam sisi pencatatan data. Berdasarkan permasalahan diatas penulis memiliki tujuan untuk menciptakan sistem level control mengunakan sensor water pressure P255 dengan software CX Program agar dapat mengurangi terjadinya human error.
  • Repository Politeknik Negeri Batam
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    Analysis Defect Alignment Out pada PCB saat proses Mounting
    (Politeknik Negeri Batam, 2023-01-16) Gultom,Fransiskus Juanda; Sani,Abdullah
    Surface Mount Technology atau sering disebut SMT merupakan teknologi terbaru yang digunakan untuk menempelkan komponen elektronik ke permukaan PCB. Komponen elektronik yang dapat dipasang oleh mesin SMT adalah komponen Surface Mount Device (SMD).
  • Repository Politeknik Negeri Batam
    Item
    Perancangan Control Level Coupled Tank Menggunakan Metode Feedforward PI
    (Politeknik Negeri Batam, 2022-07-15) Widianto, Ramadhin Valem; Kamarudin; Gautama Aditya; Puspita, Widya Rika
    Dalam sebuah industri penggunaan tangki banyak digunakan untuk memenuhi kebutuhan proses produksi. Tangki tidak hanya digunakan sebagai media penyimpanan tetapi juga digunakan untuk menjaga kelancaran ketersediaan cairan yang diperlukan selama proses produksi berlangsung. Pentingnya penggunaan tangki secara terus mengharuskan pekerja mengontrol ketinggian cairan dalam tangki secara terus-menerus, tentu saja dalam proses pengontrolan yang dilakukan berulang kali menghabiskan banyak waktu dan tenaga pekerja dan memungkinkan terjadinya human error dalam sisi pencatatan data. Berdasarkan permasalahan diatas penulis memiliki tujuan untuk menciptakan sistem level control mengunakan sensor water pressure P255 dengan software CX Program agar dapat mengurangi terjadinya human error.
  • Repository Politeknik Negeri Batam
    Item
    Design and Set Up of Signal Light Inspection Tool Using Microcontroller Based on a Data Logger
    (Politeknik Negeri Batam, 2023-03-31) Panggabean, Ronni Lodiwik; Wijanarko, Heru; Maulidiah, Hana Mutialif; Prebianto, Nanta Fakih
    PT Patlite Indonesia is a Warning Signal Lamp manufacturing industry that has grown rapidly since its inception. In the process of making signal lights, several processes are needed to ensure that the products produced are by ISO 9001: 2015 standards. One of the processes carried out in the industrial world is the inspection process. Inspection is a process carried out to ensure the quality of a product produced in accordance with standards, regulations, and customer satisfaction results. The use of a checksheet is one of the inspection processes carried out to assess the quality of the product produced. However, using check sheets to assess product quality requires a lot of time and effort in recording the results of each inspection. Therefore, a Signal Light Inspection Tool was designed using a Data Logger-Based Microcontroller that can store inspection data automatically. An inspection tool made using the data logger method to store data from signal light inspection results. This inspection tool has been successfully tested on 4 product models with productivity efficiency results of 111.8%. The inspection tool created has the advantage of being able to store the results of flow inspection data automatically, shorten production time and increase production output data.
  • Repository Politeknik Negeri Batam
    Item
    MISSPUNCH DEFECT ANALYSIS AND OPTIMIZATION IN AUTOVISION MACHINE
    (Politeknik Negeri Batam, 2023-03-31) Panggabean, Ronni Lodiwik T; Wijanarko, Heru; Maulidiah, Hana Mutialif; Prebianto, Nanta Fakih
    PT Patlite Indonesia is a Warning Signal Lamp manufacturing industry that has grown rapidly since its inception. In the process of making signal lights, several processes are needed to ensure that the products produced are by ISO 9001: 2015 standards. One of the processes carried out in the industrial world is the inspection process. Inspection is a process carried out to ensure the quality of a product produced in accordance with standards, regulations, and customer satisfaction results. The use of a checksheet is one of the inspection processes carried out to assess the quality of the product produced. However, using check sheets to assess product quality requires a lot of time and effort in recording the results of each inspection. Therefore, a Signal Light Inspection Tool was designed using a Data Logger-Based Microcontroller that can store inspection data automatically. An inspection tool made using the data logger method to store data from signal light inspection results. This inspection tool has been successfully tested on 4 product models with productivity efficiency results of 111.8%. The inspection tool created has the advantage of being able to store the results of flow inspection data automatically, shorten production time and increase production output data.
  • Repository Politeknik Negeri Batam
    Item
    MISSPUNCH DEFECT ANALYSIS AND OPTIMIZATION IN AUTOVISION MACHINE
    (Politeknik Negeri Batam, 2023-01-16) Ihsan Miftahul; Jefiza, Adlian; Diono; Dwijotomo, Abdurahman
    In the era of technological globalization and the development of the manufacturing industry which is growing rapidly. Currently, companies in the manufacturing sector are continuously trying to improve the quality and quantity of products that will be produced and can last a long time to support the main needs for technology globally. Integrated Circuit (IC) is now needed for all kinds of electronic devices. PT Infineon Technologies Batam is one of the companies engaged in the manufacture of semiconductor electronic components and especially IC. The process to manufacture IC in PT Infineon has several steps which are Pre-Assembly - Die attach - Wire Bond - A2 Platting - Autovision - Molding - Platting - Marking - Trim & Form - Testing – Packing. From several steps mentioned above, Autovision is the process to mark defect in leadframe with the help of machine vision. However, sometime it causes another error because it incorrectly marks the leadframe. This project tries to reduce this issue by finding the potential problem using Fishbone diagram and SWOT analysis. Based from the analysis, the problem is caused by indexer parameter. After performing treatment to this root cause problem, the Autovision product defect have decreased from 2.7% to 0.7%.
  • Repository Politeknik Negeri Batam
    Item
    Indentifikasi Kerusakan dan Perawatan pada PCB Controller AC Menggunakan FMEA
    (Politeknik Negeri Batam, 2023-01-16) K.A.M, Jeffri Cornelis; Budiana; Octowinandi, Vivin; Aryeni,IIIa
    PCB adalah bagian penting dari sebuah alat elektronik karena berperan sebagai otak untuk mengontrol dan mengoperasikan kerja alat elektronik. Karena perannya yang sangat vital sehingga memerlukan penanganan secara khusus dalam proses perawatan dan perbaikan PCB controller AC. Karena proses maintenance AC selalu berhubungan dengan air, baik dalam proses service maupun dalam proses kerjanya sehingga resiko terjadinya kerusakan yang disebabkan oleh air sangat besar resikonya. Selain itu jika terjadi kerusakan pada proses perbaikan PCB controller AC memerlukan waktu yang cukup lama proses repair. Tujuan dari dibuatnya FMEA untuk membuat SOP baru dalam proses kerja preventive maintenance agar pekerjaan yang dilakukan dapat diselesaikan lebih efisien. Metode yang digunakan pada penelitian ini adalah Failure Model and Effect Analysis. Metode ini berfungsi untuk mengumpulkan sejumlah petunjuk seperti mengidentifikasi resiko kerja, sebuah proses, dan mendahulukan masalah- masalah potensial agar dapat dicegah dan mengurangi resiko kerusakan pada PCB controller AC. Hasil akhir dari proposal ini adalah PT. McQuay Tritunggal Pratama menggunakan FMEA sebagai SOP dalam proses preventive maintenance yang dilakukan di PT. CIBA Vision Batam.
  • Repository Politeknik Negeri Batam
    Item
    Inspection of Clevis
    (Politeknik Negeri Batam, 2023-01-16) Panjaitan, Nendra Musa Paraliman; Asaad, Nur Sakinah; Sugandi, Budi; Octowinandi Vivin
    An IPQC inspector is an officer who controls the quality of a product or material. IPQC's role in maintaining the quality of a product gives customers a sense of calm. Therefore, it is necessary to do an analysis to improve the quality and quantity of production. Therefore, it is necessary to collect data and review things that can improve the quality of products or materials. Therefore, it is necessary to collect data both in hardcopy and softcopy to see the development of the quality of the products produced by operators. At this time the use of clevis has been widely used starting from construction machinery, trucks, trailers, and as well as aviation systems. Therefore, it is necessary to implement a checking system that can ensure the safety level of the clevis. The thing that often happens when I encounter rejects on clevis is rejects on the gate clevis and pin holes, which are the two things that support and bind the clevis.