D3 Teknik Elektronika Manufaktur

Permanent URI for this collectionhttps://repository.polibatam.ac.id/handle/PL029/1759

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Analisa Kegagalan Kartu RFID yang Tidak Terbaca oleh NFC Reader
(2022-07-08) SIHOMBING KENNEDI, RIO; Asaad Sakinah Nur
RFID adalah teknologi pengenal otomatis non-kontak yang menggunakan sinyal radio untuk mengidentifikasi, melacak, menyortir, dan mendeteksi berbagai objek termasuk orang, mobil, transportasi, tanpa perlu kontak langsung. Perangkat kartu RFID yang terdiri dari chip dengan connecting berupa lilitan antenna sehingga dapat dideteksi pada jarak tertentu. Dalam proses pembuatan manufaktur RFID dapat dilakukan beberapa proses yaitu proses Die Bonding, Epoxy Cure, Wire Bonding, Globtop, Globtop Cure, COB Singulation, Antenna Winding, Soldering, PVC Laminating. Teaching Factory Manufacturing of Electronics (TFME) merupakan perusahaan yang memproduksi kartu RFID dengan baik. Namun, sering terjadi kegagalan pada Kartu RFID yang tidak terbaca dengan menggunakan NFC Reader maka dari itu perlu dilakukan analisa menggunakan metode Nondestructive dan Destructive yang bertujuan mampu menyelesaikan masalah yang terjadi pada projek manufaktur RFID. Metode Nondestructive merupakan pengujian yang dilakukan pada material yang tidak menyebabkan kerusakan pada sampel tapi menggunakan alat seperti X-Ray sedangkan Metode Destructive merupakan pengujian atau pengetesan yang dilakukaan pemotongan Kartu RFID agar defect bisa terlihat menggunakan Mikroskop Keyence VHX-6000. Oleh karena itu, harus ada perbaikan yang nantinya akan memperbaiki yield dari produksi. Penulis menggunakan beberapa metode untuk mengurangi defect tersebut seperti fishbone diagram dan 5 why agar mempermudah penulis untuk mencari masalah yang terjadi pada kartu RFID yang tidak terbaca.
Analisis Dan Optimasi Mesin End Tester Untuk Produksi Motor 6
(Politeknik Negeri Batam, 2023-07-11) Pardosi, Horas Damianto; Nakul, Fitriyanti; Dwijotomo, Abdurahman; Darmayono, Aditya Gautama
PT Siix Electronics Indonesia adalah perusahaan manufaktur yang memproduksi barang elektronik seperti Motor elektronik yang digunakan untuk LEGO Toys. Salah satu produknya bernama Motor 6 yang merupakan bagian integral dari aplikasi LEGO Mindstorms. Selama produksi bagian ini, dicatat bahwa beberapa produk memiliki masalah cacat terkait dengan sensor posisi di dalam motor 6. Kontribusi utama dari cacat sebagian besar karena posisi nol sensor motor 6 tidak sejajar. Tugas akhir ini mencoba memperbaiki kesalahan ini dengan menganalisis mesin produksi yang digunakan untuk membuat produk ini dan menemukan parameter yang berkontribusi terhadap cacat produk. Hasil analisis digunakan untuk menyetel mesin produksi bernama End-Tester Mesin untuk meminimalisir kesalahan. Berdasarkan analisa menggunakan metode kalibrasi sensor posisi penulis menyimpulkan bahwa penyebab terjadinya sensor posisi diakibatkan mesin end tester yang tidak berjalan dengan baik, setelah dilakukan penelitian mendapatkan hasil sekitar 85% bahwa produk cacat sudah berkurang dari sebelumnya. kedepannya beberapa kesalahan produksi yang disebabkan oleh sensor posisi yang tidak sejajar di dalam motor 6 dapat di evaluasi kembali agar dapat diminimalisir oleh teknisi dilokasi
Analisis Mesin Neoceed JHT Testing Handler Untuk DSO 300 mil
(Politeknik Negeri Batam, 2023-01-16) Siagian, Erwin Richard Tan; Gautama Aditya; Futra, Asrizal Deri; Arifin Muhammad
PT Infineon Technologies Batam adalah perusahaan yang bergerak dibidang semikonduktor. Banyak perusahaan yang ingin maju dan bersaing untuk kualitas produknya demi memuaskan permintaan customer. PT. Infineon Technologies Batam membuat suatu produk semikonduktor seperti IC ( Integrated Circuit ), mikrokontroller dan smart card IC . Testing adalah sebuah proses pengujian electrical test pada sebuah package/device , yang dimana ini adalah salah satu proses terakhir (End of Line) pada process flow yang ada di PT. Infineon Technologies Batam. Terutama didepartemen TTI FT TC (Test Technologies and Innvovation, Final Test and Test Cell).
Analisis Mesin Neoceed JHT Testing Handler Untuk DSO 300 mil
(Politeknik Negeri Batam, 2023-01-16) Siagian Erwin Richard Tan; Gautama, Aditya; Futra, Asrizal Deri; Arifin Muhammad
PT Infineon Technologies Batam adalah perusahaan yang bergerak dibidang semikonduktor. Banyak perusahaan yang ingin maju dan bersaing untuk kualitas produknya demi memuaskan permintaan customer. PT. Infineon Technologies Batam membuat suatu produk semikonduktor seperti IC ( Integrated Circuit ), mikrokontroller dan smart card IC . Testing adalah sebuah proses pengujian electrical test pada sebuah package/device , yang dimana ini adalah salah satu proses terakhir (End of Line) pada process flow yang ada di PT. Infineon Technologies Batam. Terutama didepartemen TTI FT TC (Test Technologies and Innvovation, Final Test and Test Cell).
Analysis Broken Wire Module Econo Pack+B in Wire Bonding Process
(2024-07-08) Pakpahan, Steven; Sani, Abdullah
Since the establishment of the new Econo line back end site, Infineon Technologies Cegled Kft has experienced quite rapid improvements in every production line including the wire bonding area. This increase in production in the wire bonding area resulted in a high number of rejected broken wires which resulted in failure of the Econo Pack+B product which resulted in expensive production costs resulting in losses for the company and production output not being achieved. So that the root cause of the broken wire defect can be known for certain and controlled which will have an impact on improving the quality process and achieving the production target yield of 95.4% to increase the key performance indicator of the production area and achieving a stable process in the wire bonding process based on the value cpk shear test.
Analysis Defect Alignment Out pada PCB saat proses Mounting
(Politeknik Negeri Batam, 2023-01-16) Gultom,Fransiskus Juanda; Sani,Abdullah
Surface Mount Technology atau sering disebut SMT merupakan teknologi terbaru yang digunakan untuk menempelkan komponen elektronik ke permukaan PCB. Komponen elektronik yang dapat dipasang oleh mesin SMT adalah komponen Surface Mount Device (SMD).
Analysis Defect Insufficient Solder J2 on PCBA Model CG200-20244-004
(2024-07-23) Sembiring, Hanna Febriana Kirana Br; Octowinandi, Vivin
Insufficient Solder is a condition where there is not enough solder so that the solder is not able to form a good joint. In the production process of PCBA CG200-20244-004, there was an insufficient solder defect at the J2 location. This study aims to analyze the causes of insufficient solder defects using fishbone diagram. After the analysis, the author concluded that the insufficient solder defect occurred due to material factors, namely the thickness of the stencil not able to cover the coplanarity lead component. The stencil thickness used in this model is 3.5 mils or 0.089mm, but based on the results of the coplanarity measurement, there are several components with a coplanarity close to 0.089mm so that the stencil thickness is not able to cover the lead of component. One way to prevent defects from happening again is to increase the thickness of a special stencil at the J2 location from 3.5 mils to 5 mils. With the increase stencil thickness, the solder paste printing results also increase so that it is able to cover the coplanarity of the component.
Analysis Defect Non-Wetting U7 on PCBA Model DM3XX
(Politeknik Negeri Batam, 2023-07-11) Nasution, Adnan Octaridho; Asaad, Nur Sakinah; Octowinandi, Vivin; Muhammad Arifin
The DM3XX production process, non-Wetting rejects were found. The most difficult aspect of any solder defect on area array package is inability to observe defect easily. It's important to understand the characteristics of solder defects to identify appropriate actions to reduce defects in soldering process. Head-in-pillow defects are solder defects in area array packages characterized by a lack of coalescence between the solders. The purpose of this study was to determine causes of Non-Wetting U7 IC (CG201-10022-1R00) DM3XX and to prevent occurrence of Non-Wetting U7 IC DM3XX. To find out causal factors and prevent occurrence of U7 IC Non-Wetting, a fishbone diagram approach and mapping process are needed in this study. After analysis using fishbone diagram and why why analysis, defect non-Wetting caused by bent U7 leads, resulting in uneven soldering in reflow process. The bent position of U7 leads can't be corrected in other SMT processes. It can only be prevented using AOI. The AOI value required in non-wetting to process assembly is at level 70 for lower and 70 upper spec checking. Both factors have contributed to the decrease in reject produced by the process. Has an influence of 98.92% so it will be effective when implemented.
Analysis Defect of the Econo PIM 3 Module in the Endtest Process (KWK 4)
(2024-06-14) Siregar, Willi Prayogi; Wikanta, Prasaja
The Econo PIM 3 Module is one of the module Processed through KWK 4 Machine in the Endtest Process Area. This module has a defect called Bent Pin and Burn Pin, so this research was prepared to find out the causes of the problems that occur and make improvements to prevent the occurence of these defects.
ANALYSIS OF BROKEN PIN DEFECT ON MODULE DUAL MC CU IN ENDTEST PROCESS
(2024-08-08) Saleh, Ihzanuddin; Darmoyono, Aditya Gautama
Abstract— PIN in semiconductors is an acronym for "Positive-Intrinsic-Negative". This refers to the three-layer structure of some semiconductor components such as PIN diodes, which consists of a positive layer (P), an intrinsic or uncharged layer (I), and a negative layer (N). Pins have a variety of functions, in this case the pin is a component in semiconductors that functions as a connector from one component to another. Broken pins are failures that often occur in the Dual MC Cu module in the EndTest process, almost every load there must be broken pin damage, because this module uses sensitive needle pins compared to pins in other modules. There are several factors that affect broken pins, namely; a few wrong pin testing positions, adapters that are too strong in pressure, and from the previous process. This study was conducted to analyze the factors and prevent damage done to the EndTest process caused by broken pins in order to minimize the damage that occurs. This research uses the Fishbone Method and Pareto Chart. This research can analyze the failure, can find the aspects involved in the main failure, and find the causes of product defects in the EndTest production process.
Analysis of Defect Issues in Wire Bond ASM I Hawk Extreme 099 Before-After Preventive Maintenance(PM)
(Politeknik Negeri Batam, 2023-07-11) Permadhi, Dede Gading; Prebianto, Nanta Fakih; ; Wijanarko, Heru
Non-stick on pad (NSOP) is a defect that falls under the defect category and is very problematic to the manufacturing process because it can cause the production machine to stop working immediately and prevent the material from being reused or removed. The production schedule was thrown off when NSOP issues appeared. This causes a lot of unplanned downtime and may cause it to exceed the management of the company's recommended range. The IHAWK Extreme 099 ASM machine was studied by the authors utilizing the fishbone method, where the fishbone itself is highly useful in determining the reason of errors that occur besides that the author also uses DOE (Design of Experiment) to find the best parameters use. Find causes of NSOP is the goal of this study, defects on the machine minimize the possibility that NSOP defects will develop on the machine, and increase the machine's output. The results of the research are get 1 good parameter to use in production line, there is use 116 DAC (Digital analog Convert) for the Bond Power Parameters, use 35 gf for the Bond Force Parameter. After this parameters implemented during production running, the number of occurrences of NSOP issues can be reduced to 42%.
Analysis of Energy Consumption for Cost Saving Efficiency of Electric Energy use at PLN Belakang Padang using Internet of Thinks (IOT) Technology
(Politeknik Negeri Batam, 2025-01-23) Putri, Ristari Eka; Puspita, Widya Rika
Electrical energy consumption at PLN Belakang Padang is in the wasteful category, this can be seen from the building which is inefficient and wasteful and the calculation of the intensity energy consumption of 18,19 KWh / m² / month which is included in the wasteful category. the purpose of this study is to upgrade the technology by using an electricity monitoring tool using the technology of thought and the Blynk platform in order to monitor remotely. as well as analyzing energy saving opportunities. the energy saving opportunities carried out are reducing the air conditioner temprature to 24 - 27℃ and reducing the duration of AC 1, 2 PK, and computer usage by 1-2 hours. after implementing for 2 months the intensity energy consumption behind the field became 15,06 KWh/m²/month which fell into the efficient category with an increase in profit of 17%.
Analysis of Glueing Damage on the Baseplate
(2024-06-06) Pohan, Dam Huri; Sugandi, Budi
Glueing is one of the main components located in the GFR machine system (glueing, frame mounting, riveting). which can affect productivity in the gluing process on the base plate. This study aims to analyze the frequent glueing damage in single dual modules and pim2 & steck2 modules, econo dual caused by parameter setting errors and WT usage errors, curved needles, contaminated needles, soldering along adhesive lines, adhesive contour shifts. The analytical method used in this study is qualitative analysis method. This type of research uses a qualitative descriptive approach, which describes and analyzes the problems found. The results showed that every use of the correct parameters and the use of the right WT will have an impact on good results, as well as increase productivity on GFR machines.
Analysis of Lifted Metal Defect Improvement at Wire Bond Process for Imotion Device
(2024-07-24) Susanto, Nada Rindiani; Prebianto, Nanta Fakih
In the process of making IC (Integrated Circuit) through many processes, one of which is the wire bond process. The perfection of a product is a big reason to fulfill customer desires. Therefore, every product must be seen for its quality so that the product is perfect and there are no product defects in it. The wire bond process has many defects, one of which is the lifted metal defect. In this final project, researchers will discuss the improvement of lifted metal defects in the wire bond process which aims to develop or improve products so that defects do not occur again. In addition, researchers will also look for the root cause analysis of lifted metal through the parameters used in the wire bond process and find out the right parameters to reduce the occurrence of lifted metal defects. From the analysis obtained, researchers hope to find the right parameters to develop or improve the occurrence of lifted metal. Keywords: Integrated Circuit, Wire Bond, Defect Lifted Metal, Root Cause Analysis
Analysis of Lifted Stitch Defect on EconoPack4 Module in Wire Bonding Process
(2024-07-02) M,Anjunius; Puspita,Widya Rika
A Lifted Stitch Defect is a wire that becomes disconnected or detached from the desired bonding location, typically a bonding pad on an IC (Integrated Circuit) or substrate. This issue presents a persistent challenge in the semiconductor module during the wire bonding process, thereby affecting the quality of semiconductor products. This research employs a structured approach to identify and eliminate these defects. Diagram charts, Data Collection, and Fishbone Diagram analysis are utilized to systematically uncover the root causes and enhance the quality of the semiconductor module. The applied corrective measures resulted in a 96.75% reduction in lifted stitch defects, demonstrating the effectiveness of this methodology. This research can lead to continuous improvements in the wire bonding process, ensuring increased product quality and reliability.
Analysis Of Needle Pin Adapter Dynamics In IGBT Module Endtest Process
(2024-06-29) Mufriki,Achmad; Octowinandi,Vivin
Needle Pin is a needle located on the dynamic adapter and functions to provide voltage to the IGBT module pins during the Endtest process. Many testing processes are not completed on time because some processes do not run according to schedule, especially in the Endtest process due to delays which result in long downtime, one of which is due to problems with testing dynamics. Damage to the dynamic adapter is mainly burnt and jammed needle pins. The author uses the fishbone method/Ishikawa diagram to find out the factors and root causes that cause burnt needle pins. The main root cause in this research is contaminated pins module. This research found that the value of P1 The average machine downtime before repair was 68.83 minutes, min 30 minutes and maximum 115 minutes and the percentage was 71.69%. And the value of P2 The average machine downtime after repairs was 55.08 minutes and the min was 20 minutes and the maximum was 85 minutes and the percentage was 57.37%. Based on the matrix, the comparison range for P1 and P2 is 14.32%.
Analysis Of Pin Needle Adapter Dynamics In The IGBT Module Endtest Process
(2024-06-29) Mufriki,Achmad; Octowinandi,Vivin
Needle Pin is a needle located on the dynamic adapter and functions to provide voltage to the IGBT module pins during the Endtest process. Many testing processes are not completed on time because some processes do not run according to schedule, especially in the Endtest process due to delays which result in long downtime, one of which is due to problems with testing dynamics. Damage to the dynamic adapter is mainly burnt and jammed needle pins. The author uses the fishbone method/Ishikawa diagram to find out the factors and root causes that cause burnt needle pins. The main root cause in this research is contaminated pins module. This research found that the value of P1 The average machine downtime before repair was 68.83 minutes, min 30 minutes and maximum 115 minutes and the percentage was 71.69%. And the value of P2 The average machine downtime after repairs was 55.08 minutes and the min was 20 minutes and the maximum was 85 minutes and the percentage was 57.37%. Based on the matrix, the comparison range for P1 and P2 is 14.32%.
Analysis of Solder Void Reduction Using Heller Vacuum Reflow Oven
(2024-07-31) Evan S , Ferdi;
Solder voids are one of the output characteristics checked on the Die Attach Process. Nowadays, the requirements are very strict especially for Automotive Applications. From 10%-cumulative void, 5% single-void to 5%-cumulative void, 3% single-void which is a big challenge for semiconductor manufacturers. With this, vacuum reflow ovens were chosen to be used to meet these solder void requirements. This research will demonstrate the use of process mapping to streamline the focal process step.The author took data from standard and vacuum reflow ovens to see the decrease in solder voids after the reflow oven process. The author through this research, can reduce solder voids to 5%-total voids, 3%-single voids and can improve product reliability. The author conducted tests that allowed to see the difference between the two reflow oven methods and displayed through charts and box plot graphs. The results obtained are satisfactory and more than the results expected by the author so that they can meet industry standards and make better products as well. Keyword: Die Attach Process, Heller Vacuum Reflow Oven , Solder Void
Analysis of Tear and Service Life on Capillary Process Framebond Machine HK 133
(2024-07-06) Fauzan,Muhammad Al; Maulidiah,Hana Mutialif
The Capillary Bonding process is an important method in the assembly of semiconductor components that involves joining with the use of adhesive materials. The capillary is one of the main components along with the blade contained in a wire bonding machine system. Wire bonding machine system with a process using the HK-133 type which can affect productivity in the bonding process. Productivity in the bonding process. This study aims to analysis the frequent occurrence of rejects caused by calibration limits which include blade and capillary replacement. The analysis method used in this research is qualitative analysis. This type of research uses a qualitative descriptive approach, namely describe and analysis the problems, The research shows that every calibration and capillary limit that has been replaced will have an impact on good results, as well as increase productivity on the machine framebond HK 133.
"Analysis of Terminal Failures in The Econo Dual Module at End Test Process
(2024-07-24) Evan,Antoni; Octowinandi,Vivin
— Econo Dual module is one of the manufactured products that has a good summary of features as high power desity,integrated temperature sensor available and RoHScompliant module,econo Dual also has advantages as compact module concept,optimized customer’s development cycle time and cost,configuration flexibility and econo dual can be applied to motor control and drives,industrial heating and welding,mine work and room air conditioners. But with all its advantages the econo dual module must also go through a final checking process, So that the module made can be used properly and perfectly for customers. Terminals are an important part of the module that serves to connect the electrical circuit system to the electrical circuit where the connection is not complex. And final checking using two methods, namely visual and mechanical checking.For this paper focuses more on checking terminals and errors and defects in the terminal part of the econo dual module.The author makes a final project entitled “ANALYSIS OF TERMINAL FAILURE IN THE ECONO DUAL MODULE AT END TEST PROCESS”, with the purpose of being able to analyze products that are categorized as failures and defects. Keywords: Failure Terminals Econo Dual module, End test process, Checking